Dust Collection and Valves Blog

How Important are Dampers in a Dust Collection System?

Posted by Tom Hobson on Jun 28, 2017 1:19:22 PM

Dampers are used in dust collection systems to control the airflow to specific branches of the ductwork.  This is done by opening or closing the damper.  Air, like water, travels the path of least resistance.  By using a damper, you are changing the resistance to the air.  Every dust collection system should have a manual damper near each hood/pickup point to balance the system.  This makes sure that the system is properly operating.  An unbalanced system could cause too much air to be pulled from one area (causing loss of product) while in another area not enough airflow is available to capture dust.  Other times, a soft connect (space between flanges) is used to control airflow at a pickup point.  However, this isn’t very efficient.  This keeps the airflow in that area constant, but it’s picking up air from an area where it isn’t required.  A damper would work much better, since you are only moving the air in the area you need.  Soft connects are only advantageous when you are looking to cool down an airflow using outside air.  Dampers can also be used to shut off portions of the system that are not being used, thereby allowing a smaller system.

 

So when you are looking at your dust collector system, don’t forget dampers.  They allow you to optimize your system.


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If you are having operational issues on your dust collection system, contact Aerodyne at 440-543-7400 or dc@dustcollectorhq.com.

 

 


 

 

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Topics: dust collector, airflow, Cyclone Pre-Filter, Sudden change in airflow, Dr. Dust, exhaust fan, Damper

Which 4 major items can cause a dust collection system to underperform?

Posted by Tom Hobson on Jun 15, 2017 9:15:00 AM

Dust collection systems consist of four major items.  All of them are important and can cause a dust collection system to underperform.  The major items are the exhaust fan, dust collector, ductwork, and hoods/pickup points.   While the exhaust fan provides the motive power to collect the dusty air, its performance is affected by each of the components.  This means that if one of the other components isn’t operating as designed, the whole system will be affected.  Ductwork is usually by far the largest component and often the most overlooked.  Depending on the size of your system, the ductwork can span hundreds of feet and have dozens of side streams.  The ductwork is like railroad tracks, it moves the dusty air from one place to another.

Often times, additional lines will be added to a dust collector system after installation.  Without proper evaluation of the system, this could negatively affect the performance of the whole system.  This means that just because the dust collector system was operating correctly before, it might not after an additional pickup point or hood is added.  What happens is that when you add additional pickup points, you change the balancing of the system.  This could change the airflow to each and every hood and pickup point in the system, so while the system was originally adequately venting an area, it might not after a change.

A few things can be done to address this, such as changing fan speed, adding dampers, modifying ductwork, etc.  The main thing you need to keep in mind is that if you slow the airflow through ductwork too much, you begin to build up dust within the line.  This will further restrict your airflow and become a fire / explosion hazard.

So when you are looking at changing your dust collector system, review the system parameters or hire someone to review so that you do not cause additional issues.

Learn about the questions you should be asking to make sure you're buying the right dust collector for your application. Get your whitepaper now.

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If you are having operational issues on your dust collection system, contact Aerodyne at 440-543-7400 or dc@dustcollectorhq.com.

 

 


 

 

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Topics: dust collector, Cyclone Pre-Filter, Dr. Dust, Product Recovery, exhaust fan, Ductwork

Aerodyne At Ceramics Expo 2017

Posted by Tom Hobson on May 25, 2017 4:01:04 PM

Now in its third year, Ceramics Expo is the world's largest annual free-to-attend expo for the advanced ceramic and glass community.

The massively expanded event stands as a unique showcase for all the latest start materials, industrial equipment, technical ceramic components, processing expertise, analysis and testing devices, thermal technologies and precision finishing systems that keep this sector at the forefront of manufacturing advances.

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Due to its tightly focused approach and by maintaining a close relationship with all core stakeholders, Ceramics Expo guarantees the participation of respected and innovative suppliers. As the premier US ceramics exhibition, it draws in thousands of genuine decision makers and aims to set the agenda for ceramics manufacturing and applications.

Aerodyne Environmental's industrial dust collection products feature unique, low-maintenance designs that will enhance the performance of your processing operations. Our industrial dust collectors, which work horizontally or verticaly, can extend the life of your baghouse or cartridge filters. And, Aerodyne offers a variety of durable material handling valves for every application, including the Vacu-Valve Trickle Valve System, a cost-effective solution to rotary valves.

Aerodyne Environmental's industrial dust collection products feature unique, - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf
Aerodyne Environmental's industrial dust collection products feature unique, - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf
Aerodyne Environmental's industrial dust collection products feature unique, low-maintenance designs that will enhance the performance of your processing operations. Our industrial dust collectors, which work horizontally or vertically, can extend the life of your baghouse or cartridge filters. And, Aerodyne offers a variety of durable material handling valves for every application, including the Vacu-Valve Trickle Valve System, a cost-effective solution to rotary valves. - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf
erodyne Environmental's industrial dust collection products feature unique, low-maintenance designs that will enhance the performance of your processing operations. Our industrial dust collectors, which work horizontally or vertically, can extend the life of your baghouse or cartridge filters. And, Aerodyne offers a variety of durable material handling valves for every application, including the Vacu-Valve Trickle Valve System, a cost-effective solution to rotary valves. - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf
Aerodyne Environmental's industrial dust collection products feature unique, low-maintenance designs that will enhance the performance of your processing operations. Our industrial dust collectors, which work horizontally or vertically, can extend the life of your baghouse or cartridge filters. And, Aerodyne offers a variety of durable material handling valves for every application, including the Vacu-Valve Trickle Valve System, a cost-effective solution to rotary valves. - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf
Aerodyne Environmental's industrial dust collection products feature unique, low-maintenance designs that will enhance the performance of your processing operations. Our industrial dust collectors, which work horizontally or vertically, can extend the life of your baghouse or cartridge filters. And, Aerodyne offers a variety of durable material handling valves for every application, including the Vacu-Valve Trickle Valve System, a cost-effective solution to rotary valves. - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf
Aerodyne Environmental's industrial dust collection products feature unique, low-maintenance designs that will enhance the performance of your processing operations. Our industrial dust collectors, which work horizontally or vertically, can extend the life of your baghouse or cartridge filters. And, Aerodyne offers a variety of durable material handling valves for every application, including the Vacu-Valve Trickle Valve System, a cost-effective solution to rotary valves. - See more at: http://www.dustcollectorhq.com/#sthash.ioeZwJ15.dpuf

 

 

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Topics: Cyclone Pre-Filter, trickle valve, Ceramics Expo 2017, vacu-valve

Dust Collection Systems: Product Recovery and Cyclone Pre-filters

Posted by Tom Hobson on May 25, 2017 1:50:57 PM

If you are working with a high value material or product, then you should investigate using a cyclone ahead of your baghouse or cartridge collector.  The cyclone will allow you to recover the dust without contamination from the filters.  The filters in a baghouse or cartridge collector use a dust layer built up on the filters to collect the dust from the airstream.  During the process of filter cleaning, dust from this layer is dislodged and falls into the hopper.  Any particulate from prior batches can cause contamination of the dust.

Learn More About Using a Cyclone as a   Pre-Filter for Your Baghouse

A cyclone, on the other hand, collects the dust and deposits it in the hopper continuously.  There is very little dust buildup inside of a cyclone.  This minimizes the chances of contamination from prior batches.  Since there aren’t any filters, a cyclone can be washed or wiped out to remove the prior batch particles.

One area where this could be very helpful is pigment collection.  A baghouse or cartridge collector filter will collect the pigment and contaminate the color.  This requires the filters to be changed every time a new color is produced.  So the system will require a filter set for every different color produced.  Conversely, the cyclone can be washed out or wiped down between colors.  This saves in both maintenance time and spare parts costs.

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Topics: Cyclone Pre-Filter, Dr. Dust, Product Recovery

4 Potential Dangers to Collectors! How Cyclone Pre-Filters Can Help!

Posted by Tom Hobson on Jan 16, 2017 10:49:13 AM

With government regulations tightening on solid emissions, baghouses and cartridge collectors have become status quo in the past 40 years.  The fabric filters (bags or cartridges) remove dust below 1 micron in size.  The high removal efficiency of the filters, have been considered best available removal technology.  This means most processes requiring dust collectors will use a baghouse or cartridge collector.  However, not all processes work well with baghouses and dust collectors.

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Topics: baghouse, Cyclone Pre-Filter, cartridge collector, solid emission, High Particulate Loading, Particulate Recovery

Aerodyne Environmental: Home of the Horizontal Cyclone and  Vacu-Valve® Airlock Valve

Inspired To Be Different.

At Aerodyne, we choose to take a different approach to collecting dust and handling materials. Our cyclones are unique in design to address common issues such as problematic dusts and space constraints. Our airlocks are chosen to fit your specific application instead of hastily installing traditional equipment options. We believe that when we see things differently, we can solve problems effectively. That's why so many people turn to us for help in solving their tough dust problems.

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